The overall prototype company.

Strengths and Characteristics

Consolidated Value
From sheet metal to pressing and machining, we cover it all.

The size:microfabrication to volleyball

We meet your various needs through our consolidated value for prototyping and processing of parts by providing a wide variety of solutions through sheet metal processing, pressing and lathe machining with our latest equipment and manufacturing system.

The size:microfabrication to volleyball

You can do away with the hassle of figuring out which technology or facility is required for a particular work, or having to separate orders depending on required processing needs.

The size:microfabrication to volleyball

We process a wide variety of materials including iron, aluminum, copper, phosphor bronze, brass, spring materials, SUS stainless steel, titanium, etc. and also materials that are difficult to process as well.

We deliver small lot orders domestically and have history of shipping overseas for prototypes ranging from 1 to 1000 units (for machining parts up to approx. 100 units). For sheet metal parts, lead time is 2 to 10 days and for machined parts about 2 to 3 weeks.

Original dies and equipment are made in-house.

We manufacture our own dies and other equipment for bending, punching or drawing to meet customers’ needs in processing prototypes or products. Because we do not outsource die-making, we are able to process your order with minimal lead time.

Moreover, we are able to perform imaginative and original work, as well as fine-tune metal dies quickly in-house, so there is a big upside to the quality and accuracy of the finished product.

We accept inquiries on failed and denied projects performed by other companies.

We receive many inquiries voicing concerns such as;
“I inquired other companies but was declined saying it cannot be done.”
“I had ordered to another company but they failed to meet the spec requirement.”
“It had to be tried several times and now I don’t think we can meet the deadline”

When a company can provide solutions to these problems, we believe certain criteria must be met, as mentioned below:

  • Must have wide ranging options for processing and possess high technology
  • Must possess original accumulated know-how to consolidate the ranging technologies to create.
  • Must have the creative culture within the company and the attitude to accomplish the task with any means possible.

Our Imaginative and Original Work Quiz on actual processing methods we delivered

SUS 8 mm Thickness, slit in the middle (0.2mm) is pierced though

SUS 8 mm Thickness, slit in the middle (0.2mm) is pierced though

Hint:

  • Laser beam machine was not used
  • Material was not split and plied together
  • Processing cannot be accomplished with just wire cutters.

This is a case from the past where the customer was declined from other companies and had inquired us about it. As for the result, we successfully met the precision requirement for the product that our customer needed.

We disclose the actual applied method secretly upon our customer’s inquiry.

Recently, it is rare that a micro-parts the size of a sesame seed made by micro thin sheet metal pressing to incorporate only sheet metal technology and experience.

We challenge hard-to-process materials everyday by covering all the processing of metal sheets, pressing and machining in-house and fully utilizing our original technology and know-how.

Speed
Our organization and know-how that realizes minimal lead-time and highest quality

The determining factor for speed (swiftness and velocity), from the time of inquiry to processing and finally delivering the final product, can be sorted to 3 reasons;

Reason for Speed #1: Response and Quotation speed

First, the sales rep that responds to the inquiry will fully understand the drawing, specs and requirements to decide the appropriate method and then maps out the process to provide the quote as well as lead time in a minimal amount of time.

⇒ Our company holds periodic study sessions for quoting and also quote trainings are conducted with stop watches to improve the response time and quality of our quotation.

Reason for Speed #2: Swiftness in beginning to work

Secondly, it is crucial to minimize time from when we receive the order to actually starting to process the work.

⇒ We are always stocked with materials that are applicable for just about all sheet metal processing work. For aluminum machining material, we have developed an original purchasing system that can answer a wide range of orders on the spot.

⇒ CAD capable for most file types, and creation of NC data for development view by importing 3D CAD data. We can get right into the processing while keeping the cost low and lead time short.

CAD file formats that can be incorporated:
x_t、.stp、.igs、.dxf *Please inquire about CAD softs’ raw data.
Intermediary data that can be incorporated:
PDF、JPG(JPEG)、TIF、GIF、BMP、PNG

Reason for speed #3 Speed of the actual Processing

Lastly, it is critical to continue as an organization to work hard in speeding up the processing work while maintaining the quality to achieve short lead time.

Effort on the hardware side: While enriching the processing facility with variation and types of machines, we have ample number of machines, including 5 multi-functional lathes. (φ3~350 capable)

3 aluminum cutting machining centers with equipment specifically for aluminum cutting permanently attached. Our facility is set to begin processing immediately.

3 aluminum cutting machining centers with equipment specifically for aluminum cutting permanently attached. Our facility is set to begin processing immediately.

Effort on the software side: The planning of the processing and the knowledge and know-how of the people actually working on a project determines shortening of processing time and cost.

In addition to providing a systematic technical seminar program for every one of our engineers, instructed by independent instructors, we share our data base from the past 200,000 projects providing accumulated knowledge and know-how.

Proactively installing cutting-edge equipment and facilities!

By installing high performance, high efficient and new processing machines and fully learning how to use them quickly is not only crucial for improvement of product quality but also to speed up the process and keep the cost down. These are essential elements in solving problems that could not be addressed in the past, which in turn will directly lead to customers’ profit.

Our company aims to be provide an “all-technology encompassing factory” and incorporate machining centers for 3D processing, 5 axle processing, fiber laser machines, etc., and always follow technology trends and proactively install the most up-to-date equipment.

Fiber laser cutting machine punches holes of φ0.1 Capable of various micro processing

Fiber laser cutting machine
punches holes of φ0.1
Capable of various micro processing

Multiple dimension milling machine and Multi-functional lathe that can also cut diagonally. Capable of processing complicated shapes with 3D-CADCAM

Multiple dimension milling machine and
Multi-functional lathe that can also cut diagonally.
Capable of processing complicated shapes with 3D-CADCAM

Thorough inspection system ⁄ quality assurance

The prototype/final product that we deliver to our customers must pass our inspection administered by 3 certified inspectors to meet the specification we stipulate to assure highest quality.

Our company uses 3D measuring device (Mitsutoyo Co.), digital measuring device and microscope (Keyence Co.) for our inspection. We will indicate the actual measurements on the drawing for areas of tolerance. Furthermore, upon request, we will attach inspection results with the delivery as well.

For micro and precision parts, where temperature changes could alter the final measurement, we stabilize the temperature at 23±1 Celsius to process, inspect, and measure with a report on the temperature environment.

Thorough inspection system ⁄ quality assurance
Thorough inspection system ⁄ quality assurance

Before delivery, the parts always go through a 3 tank supersonic cleaning machine to rid of oils and burrs, and deliver clean parts.

Certified by ISO9001 (Quality Management System) in October, 2003, and we have renewed it three times as we continue to be certified today.

Effective solution proposals for our clients challenges

The ability to encompass wide ranging processing technologies define the characteristics of NISINO SEIKI CO., LTD. and it also defines the characteristics of our technicians and sales reps.

Technology improvement mechanism of NISINO SEIKI CO.,LTD.

Technology improvement mechanism of NISINO SEIKI CO.,LTD.

We have developed a mechanism and system whereby everyone in our company can access and utilize the ever accumulating experience in product processing and knowledge that grows with it.

Due to the wide ranging expertise in the area of technology is covered, we conduct internal seminars once or twice a week. Instructors with expertise in respective fields are invited from outside of the company. We continue to learn in order to achieve deeper knowledge and skill sets.

Due to the wide ranging expertise in the area of technology is covered, we conduct internal seminars once or twice a week. Instructors with expertise in respective fields are invited from outside of the company. We continue to learn in order to achieve deeper knowledge and skill sets.

Please inquire us about anything from of course processing methods, materials, material capability, prototyping, parts manufacturing, but also about design changes to meet the intended goal and use, and also modification proposals to meet the required specs as well.

Contact

Please inquire us about anything

info@nisinoseiki.com